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Ingersoll Rand D12IN Air Compressor

The Ingersoll Rand D12IN is a air compressor.

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Parts

Troubleshooting

62

Fault codes

CodeMeaningRemedy
D780-950IN-APhases connected incorrectly.Connect the phases correctly.
D780-950IN-AIntervetion of the high pressure switch.Reset the high pressure switch

Symptoms & remedies

SymptomCauseRemedy
Water in the system — control panel display is blankNo power in the lineRestore the power in the line
Water in the system — control panel display is blank (D780-950IN-A)Phases connected incorrectlyConnect the phases correctly
Water in the system — control panel display is blankProblems with cablingCheck cabling; if the trouble persists, replace it
Water in the system — control panel display is blankProblems with the electronic control boardCheck the electronic control board; if the trouble persists, replace it
Water in the systemThe dryer is offTurn it on by pressing the ON/OFF switch for 1 second
Water in the systemDryer in stand-byWait 2 minutes after the dryer is switched on
Water in the systemCompressed air inlet/outlet invertedCheck if the compressed air inlet/outlet is connected properly
Water in the systemThe flow rate and/or temperature of the air entering the dryer are higher than the nominal valuesRestore the nominal conditions
Water in the systemThe ambient temperature is higher than the nominal valuesRestore the nominal conditions
Water in the systemThe condenser is dirtyClean the condenser
Water in the systemCondensate drain is not functioning (Pic.3)Clean the condensate drainage system filter mesh; Replace the coil of the drainage solenoid valve if burned; Clean or replace the drainage solenoid valve if clogged/jammed; Check the C8 and C9 parameters of the electronic control board; if the trouble persists, replace it
Water in the systemCondensate drain is not functioning (Pic.4-5)Check the no loss condensate drain; if the trouble persists, replace it
Water in the systemThe temperature control probe is positioned improperly or faultyCheck the probe; if the trouble persists, replace it
Water in the system (D780-950IN-A)Intervention of the high pressure switchReset the high pressure switch
Water in the systemProblems with cabling or with the electronic control boardCheck the cabling and the electronic control board, if the trouble persists, replace them
Water in the systemActivation of compressor's internal thermal protectionWait one hour and check again. If the fault persists: stop dryer and call your local Ingersoll Rand distributor
Water in the systemProblems with the electrical components of the compressorCheck the electrical components of the compressor
Water in the systemDefective compressorReplace the compressor
Water in the systemFan pressure switch defective or burned out (if present)Turn off the dryer and call your local Ingersoll Rand distributor
Water in the systemHigh pressure switch defective or burned out (if present)Turn off the dryer and call your local Ingersoll Rand distributor
Water in the systemGas leakage in the refrigerating circuitTurn off the dryer and call your local Ingersoll Rand distributor
Water in the systemDefective fanReplace the fan
Water in the systemProtection fuse burned out (if present)Replace the fuse
Water in the systemGas leakage in the refrigerating circuit without loadTurn off the dryer and call your local Ingersoll Rand distributor
Water in the systemSeries of alarms very close to each otherCall your local Ingersoll Rand distributor
Low pressure in the lineIce formation in the evaporatorCheck the probe; if the trouble persists, replace it; Check the electronic control board; if the trouble persists, replace it; Contact our Service Centre to check the gas charge
Low pressure in the lineClogCheck if the compressed air inlet/outlet is connected properly; Check if the connecting tubing is clogged; in case proceed accordingly; Check if any valves are closed; Check the condition of any filter
Low pressure in the lineAir flows continuously through the condensate drainage (D12-480IN-A)Drainage solenoid valve jammed, clean or replace it; D12-480IN-A. Verify the condensate drainage times set on the electronic control board (C8 and C9); D12-480IN-A. Check the signal from the control board: if it is continuous, replace the control board; D600-950IN-A. Check the no loss condensate drain; if the trouble persists, replace it
Control panel display is blankNo power in the lineRestore the power in the line
Control panel display is blankProblems with cablingCheck cabling; if the trouble persists, replace it
Control panel display is blankProblems with the electronic control boardCheck the electronic control board; if the trouble persists, replace it
The dryer is offTurn it on by pressing the ON/OFF switch for 1 second
Dryer in stand-byWait 2 minutes after the dryer is switched on
Compressed air inlet/outlet invertedCheck if the compressed air inlet/outlet is connected properly
The flow rate and/or temperature of the air entering the dryer are higher than the nominal valuesRestore the nominal conditions
The ambient temperature is higher than the nominal valuesRestore the nominal conditions
The condenser is dirtyClean the condenser
Condensate drain is not functioningClean the condensate drainage system pre-filter (Pic.3)Clean the condensate drainage system pre-filter (Pic.3)
Condensate drain is not functioningThe coil of the drainage solenoid valve is burnedReplace the coil of the drainage solenoid valve if burned
Condensate drain is not functioningThe drainage solenoid valve is clogged/jammedClean or replace the drainage solenoid valve if clogged/jammed
Condensate drain is not functioningC8 and C9 parameters of the electronic control boardCheck the C8 and C9 parameters of the electronic control board; if the trouble persists, replace it
The temperature control probe is positioned improperly or faultyCheck the probe; if the trouble persists, replace it
Problems with cabling or with the electronic control boardCheck the cabling and the electronic control board, if the trouble persists, replace them
Activation of compressor's internal thermal protectionWait one hour and check again. If the fault persists: stop dryer and call your local Ingersoll Rand distributor
Problems with the electrical components of the compressorCheck the electrical components of the compressor
Defective compressorReplace the compressor
Fan pressure switch defective or burned out (if present)Turn off the dryer and call your local Ingersoll Rand distributor
High pressure switch defective or burned out (if present)Turn off the dryer and call your local Ingersoll Rand distributor
Gas leakage in the refrigerating circuitTurn off the dryer and call your local Ingersoll Rand distributor
Defective fanReplace the fan
Protection fuse burned out (if present)Replace the fuse
Gas leakage in the refrigerating circuit without loadTurn off the dryer and call your local Ingersoll Rand distributor
WATER IN THE SYSTEMProblems with the electronic control boardCheck the electronic control board; if the trouble persists, replace it
WATER IN THE SYSTEMIce formation in the evaporatorContact our Service Centre to check the gas charge
WATER IN THE SYSTEMCompressed air inlet/outlet not connected properlyCheck if the compressed air inlet/outlet is connected properly
WATER IN THE SYSTEMConnecting tubing is cloggedCheck if the connecting tubing is clogged; in case proceed accordingly
WATER IN THE SYSTEMValves are closedCheck if any valves are closed
LOW PRESSURE IN THE LINEDrainage solenoid valve jammedClean or replace it
LOW PRESSURE IN THE LINECondensate drainage times set on the electronic control board (C8 and C9)Verify the condensate drainage times set on the electronic control board (C8 and C9)
Air flows continuously through the condensate drainageSignal from the control board is continuousCheck the signal from the control board: if it is continuous, replace the control board

Fault codes and symptom→remedy steps extracted from this unit’s service/owner documentation; verify against the official manual before servicing.

Available documents

Operator's manualReferenceParts manual

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Ingersoll Rand D12IN — air compressor. Specifications and parts compiled from manufacturer documents.

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